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SHANDONG SHENGYE GRINDING BALL CO., LTD

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Home > Products > Power Plant Grinding Media > Cast Grinding Media > Casting ball ore processing

Casting ball ore processing

  • $700
    ≥25
    Ton
Payment Type:
L/C,T/T
Incoterm:
FOB,CFR,CIF,EXW,FCA
Min. Order:
25 Ton
Transportation:
Ocean
Port:
Qingdao China
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  • Product Description
Overview
Product Attributes

Model No.45#,50Mn,60Mn,65Mn,B2,B3,BG,BL

BrandShengYe

CertificationGS

Support customizationOBM

place of originChina

speciesAbrasive Disc, Abrasive Pad, Abrasive Block, Sharpening Stones

The Crushing Rate Ls:≤1%

Wear Resistance:Wear Resistance Is Better Than Cast Balls

High Mill Combined Efficiency:Closely Organized

Nominal Diameter:25mm-150mm

Weight Of Each Steel Ball:72g-13800g

Dropping:≥15000

Uniformity Of Hardness:THe Hardness Of The Core And The Surface Are Almost The Same, The Hardness Is Uniform, And The Roundness Is Not Lost.

Impact Toughness:≥12 J/cm2 It Will Not Be Broken Even If It Is Used In A Semi-automatic Grinder With A Larger Size,

HRC:25Φ-150Φ

Supply Ability & Additional Informations

Packaginga. steel drums (850-930kgs/drum) b. flexible container bags(1ton/bag)

Productivity450 tons/day

TransportationOcean

Place of OriginJinan, China

Supply Ability150,000 tons/year, 75000ton Half a year, 37500/quarter

CertificateTUV ISO 9001 / ISO45001 / ISO14001

HS Code73261100

PortQingdao China

Payment TypeL/C,T/T

IncotermFOB,CFR,CIF,EXW,FCA

Packaging & Delivery
Selling Units:
Ton
Package Type:
a. steel drums (850-930kgs/drum) b. flexible container bags(1ton/bag)
Picture Example:

Grinding Media high chromium alloy cast ball contains chromium ≥10.0% and carbon content between 1.80%-3.20%. As national standards require high chromium ball hardness (HRC) must be ≥58, impact value ak≥3.0J/㎝2, In order to achieve this hardness, high chromium balls must be quenched and tempered at high temperature.

Cast steel balls are usually used in various cement plants, chemical plants, power plants, quartz sand plants, silica sand plants, etc. for large-scale mining.

Cast steel balls can be divided into three categories including high chromium balls, medium chromium balls and low chromium balls.

1. High Chrome Cast Ball quality index:

The chromium content of the high chromium ball is greater than or equal to 10.0%. The carbon content is between 1.80% and 3.20%. According to national standards, the hardness of the high chromium ball must be no less than 58hrc, and the impact value should be greater than or equal to 3.0j/cm2. To achieve this hardness, the high chromium ball must be quenched and tempered at high temperature. At present, there are two methods for quenching high chromium balls in China, including oil quenching and wind quenching. If the test hardness of the high chromium ball is lower than 54HRC, it means that it has not been quenched.

2. Mediun Chrome Cast Ball quality indicators:

The specified chromium content of the medium chromium ball ranges from 3.0% to 7.0%, and the carbon content is between 1.80% and 3.20%. Its impact value should not be less than 2.0j/cm2. National standards require that the hardness of the chromium ball should be greater than or equal to 47hrc. In order to ensure the quality, the medium chromium ball should be tempered at high temperature to eliminate the casting stress.

If the surface of the steel ball is black and red, it proves that the steel ball has been subjected to high temperature tempering treatment. If the surface of the steel ball still has the metal color, we can judge that the steel ball has not been subjected to high temperature tempering treatment.

3. Low Chrome Cast Ball quality indicators:

Generally speaking, the chromium content of low chromium balls is 0.5% to 2.5%, and the carbon content is from 1.80% to 3.20%. Therefore, according to national standards, the hardness of the low chromium ball should be no less than 45hrc, and the impact value should be no less than 1.5j/cm2. Low chromium balls also need high temperature tempering treatment to ensure quality. This treatment can eliminate casting stress. If the surface of the steel ball is dark red, it indicates that it has undergone high temperature tempering treatment. If the surface is still metallic, it means that the steel ball has not been tempered at high temperature.

4. Casting Grinding Ball production process:

Raw material inspection-proportioning material-intermediate frequency furnace heating and smelting-steel mold casting-quenching treatment-tempering treatment-inspection-packaging





Product Categories : Power Plant Grinding Media > Cast Grinding Media

Cast grinding media parameter

Cast grinding media

Cast Grinding Media classification and Chemical Composition

Name C Si Mn Cr S P Mo
High-Cr ball/Cylpebs

ZQCr28

2.0-3.5 ≤1.0 ≤1.5 28-30 ≤0.08 ≤0.06 ≤1.0

ZQCr17

2.0-3.5 ≤1.0 ≤1.5 17-18 ≤0.08 ≤0.06 ≤1.0

ZQCr10

2.0-3.5 ≤1.0 ≤1.5 10-12 ≤0.08 ≤0.06 ≤1.0
Low-Cr-ball/Cylpebs

ZQCr1

2.0-3.5 ≤1.0 ≤1.5 1-3 ≤0.08 ≤0.06 ≤1.0

Cast Grinding Media Mechanical Propety

Name

Hardness(HRC)

/Heat treatment

Hardness(HRC)

/Cast

Impact Value AK.J/cm2 Microstructure

Wear Rate

(g/t cement)

Breakage rate(%)
High-Cr-ball/Cylpebs

ZQCr28

55-65 ≥50 ≥5.0 M+C ≤25 ≤0.5

ZQCr17

60-65 ≥50 ≥5.0 M+C ≤25 ≤0.5

ZQCr10

60-66 ≥50 ≥5.0 M+C ≤30 ≤0.5
Low-Cr-ball/Cylpebs

ZQCr1

  ≥45 ≥5.0 P+C   ≤1.0
Application Areas

Cast grinding media are used for various purpose, generally speaking they are more suitable for dry grinding environment with the ball mill diameter smaller than 4.5m.

About Us
Shandong Shengye Grinding Ball Co., Ltd. is located in Zhangqiu City Shandong Province of China. We have been specialized in the production of Grinding Media for 20 years. Our feature products include Forged Steel Ball, Hot rolled Steel Ball and Grinding Steel Rod. All of our products are produced in our workshops by a dynamic team of savvy engineers and skilled workers who have been solely devoted to this field for 10~20 years. We are one of the biggest Grinding Media workshops among our peers in China. We own 3 workshops that cover 10 world advanced horizontal forging and automatic rolling production lines, and 2 innovatively developed new Grinding Steel Rod production lines. Our first-class lab and QC system enable us to guarantee the high-quality standards of products, in the meantime, the database we recorded helps us to do analyses for constantly optimizing the production technology.
We believe that providing high-quality products to help customers reduce operating costs is the first step to successful cooperation. Another key element is to listen to our customers' expectations and find the possibility of further improvement. We put ourselves in a position as a trusted partner more than a grinding media supplier. We are more about how to make our customers more profitable.

ShengYe Grinding Ball

Packing & delivery
1. Ocean shipping ( Or Customers designated transportation mode.)
2. Packing Way
a. steel drums (850-930kgs/drum)   b. flexible container bags(1ton/bag)
Packing grinding balls
Quality Control

1. We only select materials directly from standard steel groups in China;
2. Annual output 100,000tons covering all specifications and diameter range from 20 to 200mm, we can meet customers' complex needs.
3. All ShengYeoperators are well trained with more than 10 years forging experience, plus unique heat treatment process, ensures that our grinding media achieve superior properties to maximize grinding effeciency;
4. Our complete testing equipments are the key to implement the QC and ensure the quality;
5. We are TUV ISO900, ISO14001, ISO45001 certified enterprise, ShengYe also approved by SGS and BV as qualified factories.

qualified grinding ball

Our service

Grinding technical guidance
Our experienced sales and technicians can assist you select the most suitable Grinding Media according to your specific application, as well as provide knowledge and technical guidance for grinding media.

Regular follow-up
Keeping close communication with our customers is necessary for us to have a better understanding of their operations and expectations. By regular follow-up our customers, we can monitor the operations and find way to futher improve the grinding efficiency.

After-sales service
If our products have any quality problems or our products don't meet customers' requirements, we solemnly promise that we will deal with it at the first time and give you a satisfactory solution within 1-2 working days.


FAQ

1. What kind of grinding media do you produce?

Our main products include fogred steel ball, grinding steel rod, casting grinding ball, casting cylpebs.
2. Where do you sell your products?
Our customers come from more than 40 countries where grinding media is in high demand such as USA, Japan, Republic of Korea, Malaysia, India, Mongolia, Peru, Spain, Mexico, Argentina, Morocco, Ghana, Zambia, Congo, etc. In order to better serve customers, we have set up the office in Malaysia, Chile, United States and Spain.
3. What's your warranty?
1 year.
4. Can you provide free sample?
Yes, we can prepare free samples within 3-5 working days and usually the customer paid the freight cost.
5. How long is your delivery time?
It depends on the quantity of the order. For example, if you place an order of 1000 tons 60mm Cast Grinding Ball, our lead time is 25-30 days
6. What certificate do you have?
We are TUV ISO900, ISO14001, ISO45001 certified enterprise, we could also provide customer the SGS test report by third party.

Other related items of our company:

1. Forged Grinding Balls
2. Ball Mill Balls
3. Grinding Steel Rod
4. Casting Cylpebs
5. Abrasive
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Tel:86-531-83874078

Fax:86-531-83863437

Mobile Phone:+8618615207240

Email:sygrindingball@163.com

Address:Baiyun Industry Zone, Puji Town, Zhangqiu District, Jinan, Shandong

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